Meta Title (59 Characters): Automatic Weighing Filling Machine | High Precision Gravimetric Filling Equipment
Meta Description (152 Characters): Full automatic weighing filling machine adopts gravimetric weighing technology for high-precision liquid filling. Suitable for high-viscosity liquids, stable operation, error-free, ideal for industrial mass production.
1. Product Introduction
The automatic weighing filling machine is a high-precision gravimetric filling equipment designed for quantitative filling of various liquid and semi-fluid materials, adopting advanced real-time weighing and intelligent computing technology. Different from traditional volumetric filling machines that calculate capacity, this industrial weighing filling device directly measures the weight of filled materials, completely eliminating filling errors caused by liquid density, temperature, and viscosity changes. Equipped with a high-sensitivity digital weighing sensor and PLC intelligent control system, the machine realizes fully automatic bottle feeding, quantitative weighing filling, drip-proof stop, and automatic bottle discharging. It supports ultra-high precision filling for high-viscosity, easy-foaming, and corrosive liquids that are difficult for conventional filling equipment to handle. With stable operation, strong anti-interference ability, and wide material compatibility, this full auto weighing filling machine is widely recognized as a reliable core equipment for standardized and high-precision packaging production in modern industrial factories.
2. Core Main Features
2.1 Advanced Gravimetric Weighing Filling Technology
This full automatic weighing filling machine adopts professional gravimetric weighing filling principle, with high-precision digital weighing sensors supporting real-time weight monitoring and automatic fine-tuning during the filling process. It breaks through the limitations of traditional volumetric filling, effectively solving inaccurate filling problems caused by liquid foaming, density fluctuation, and temperature difference. The final filling volume is accurate based on net weight, ensuring consistent product net content of each finished product and meeting strict industrial inspection and market access standards.
2.2 Ultra-High Filling Accuracy & Stable Performance
Equipped with imported high-precision weighing modules and intelligent PID constant-weight control system, the filling accuracy error is strictly controlled within ±0.5%, far exceeding the precision standard of ordinary filling machines. The equipment supports slow-start and slow-stop filling mode, effectively preventing liquid overflow, splashing and dripping. The whole machine operates stably with no jitter or misoperation during long-term continuous production, greatly reducing product defective rate and material waste for enterprises.
2.3 Strong Compatibility for Complex Materials
Different from conventional filling equipment with single applicability, this automatic weighing filling device is compatible with low-viscosity liquids, medium-viscosity liquids, high-viscosity pastes, foaming liquids and slightly corrosive industrial liquids. It can perfectly adapt to special materials such as edible oil, syrup, honey, detergent, chemical solvent and industrial lubricating oil. The filling weight can be freely adjusted on the touch screen, supporting flexible switching of multiple production specifications to meet diversified production demands.
2.4 Intelligent & Humanized Operation Design
The machine adopts human-machine integrated touch screen control system, with simple and intuitive operation interface. Workers can complete parameter setting, production adjustment, data viewing and fault query with one click. It is equipped with automatic bottle detection, no bottle no filling, overload protection and abnormal alarm functions to ensure safe and standardized production. The detachable filling nozzle and pipeline structure facilitates daily cleaning and disinfection, avoiding material residue and cross-contamination.
2.5 Durable & Low Maintenance Structure
The whole machine frame and contact parts are made of food-grade 304 stainless steel, which is rust-proof, anti-corrosion, wear-resistant and easy to clean, fully complying with GMP production standards. The internal transmission and control components adopt brand high-quality accessories, with low failure rate and long service life. The optimized mechanical structure simplifies later maintenance steps, reducing enterprise operation and maintenance time and cost.
3. Technical Parameters
|
Parameter Item
|
Technical Specification
|
|
Machine Model
|
Full Automatic Gravimetric Weighing Filling Machine
|
|
Filling Weight Range
|
50g – 5000g (Customizable)
|
|
Filling Accuracy
|
±0.5%
|
|
Production Speed
|
15-45 bottles/min (Adjustable by weight and material)
|
|
Applicable Material
|
Low/Medium/High viscosity liquid, foaming liquid, mild corrosive liquid
|
|
Applicable Container
|
Glass bottle, plastic bottle, metal bottle, round/irregular bottle
|
|
Control System
|
PLC + Touch Screen Intelligent Control
|
|
Power Supply
|
220V/380V 50Hz Customizable
|
|
Total Power
|
2.5KW
|
|
Machine Weight
|
420KG
|
|
Overall Dimension
|
1900*850*1650mm
|
4. Application Industry
The automatic weighing filling machine has ultra-wide industrial applicability, specially tailored for high-precision weighing filling scenarios that ordinary filling equipment cannot adapt to. In the food and beverage industry, it is widely used for quantitative filling of edible oil, honey, syrup, jam, sauce, fruit juice and other viscous and foaming food materials. In the daily chemical industry, it applies to lotion, cream, shampoo, shower gel, essential oil and other high-viscosity daily chemical products. In the chemical and industrial industry, it stably fills lubricating oil, cleaning agent, pesticide liquid, chemical solvent and other mild corrosive liquids. In addition, it is also suitable for pharmaceutical and new energy industries, meeting the high-standard net weight filling requirements of medicinal auxiliary liquid and industrial special liquid. It adapts to small-batch customized production and large-scale assembly line mass production, fully meeting the diversified production needs of global industrial manufacturers.
5. Product Core Advantages
Compared with traditional volumetric filling machines, our automatic weighing filling machine has irreplaceable competitive advantages in precision, stability and applicability. Firstly, the direct weighing filling mode is not affected by external factors such as liquid density and temperature, ensuring permanent filling accuracy and avoiding batch product quality differences. Secondly, it supports ultra-high viscosity and easy-foaming material filling, solving the industry pain points of material overflow and inaccurate metering of ordinary filling equipment. Thirdly, the intelligent automatic control mode reduces manual operation intervention, improves production efficiency by 30%, and greatly saves labor and material costs. In addition, the equipment meets GMP international production standards, with safe and hygienic structure, no material residue, and easy cleaning. Customized functions and specifications can be provided according to customer production sites and product characteristics, helping enterprises achieve standardized, high-efficiency and high-quality packaging production.
6. Product Comparison (Weighing Filling Machine vs Volumetric Filling Machine)
|
Comparison Item
|
Automatic Weighing Filling Machine
|
Traditional Volumetric Filling Machine
|
|
Filling Principle
|
Gravimetric direct weighing metering
|
Volume capacity calculation metering
|
|
Filling Accuracy
|
±0.5%, ultra-high precision
|
±1.5%~±3%, low precision
|
|
Material Adaptability
|
Adapt to all viscosity, foaming, corrosive liquids
|
Only adapt to low-viscosity non-foaming liquids
|
|
Environmental Impact Resistance
|
Not affected by temperature and density changes
|
Accuracy fluctuates greatly with environment
|
|
Defective Rate
|
≤0.1%, almost zero error
|
≥2%, high defective rate
|
|
Maintenance Cost
|
Low, simple structure and stable performance
|
High, easy to wear and need frequent debugging
|
7. Frequently Asked Questions (FAQ)
Q1: What materials can the automatic weighing filling machine fill?
This gravimetric filling machine has super strong material compatibility. It can fill low-viscosity liquids such as water, beverage and alcohol, medium-viscosity liquids such as edible oil and detergent, high-viscosity pastes such as honey and sauce, as well as easy-foaming liquids and mild corrosive industrial liquids. It covers most liquid and semi-liquid filling scenarios in food, daily chemical, chemical and pharmaceutical industries.
Q2: Why is weighing filling more accurate than volumetric filling?
Volumetric filling calculates the filling amount through fixed capacity, which is easily affected by liquid density, temperature and foaming, resulting in inaccurate metering. Our weighing filling machine adopts real-time weight detection, directly taking the net weight as the filling standard. It can automatically compensate and adjust according to material changes, ensuring stable ultra-high filling accuracy all the time.
Q3: Can the machine customize filling weight and production speed?
Yes. The filling weight range (50g-5000g) and production speed (15-45 bottles/min) are fully adjustable. Users can freely set parameters via the touch screen. We also provide personalized customization of ultra-large or ultra-small filling ranges, machine size and voltage according to customers’ special production needs.
Q4: Is the equipment easy to clean and maintain for daily production?
All material contact parts are made of food-grade 304 stainless steel with smooth surface and no dead corners. The filling nozzle and conveying pipeline are detachable for thorough cleaning and disinfection, effectively avoiding material residue and bacterial growth. The simplified intelligent control structure has few wearing parts, greatly reducing daily maintenance difficulty and cost.
Q5: Does the machine support irregular bottle filling?
Absolutely different from traditional positioning filling equipment, this weighing filling machine relies on weight metering instead of bottle positioning. It can adapt to glass bottles, plastic bottles, irregular-shaped containers and special-sized bottles, with no strict requirements on bottle shape, realizing flexible and diverse production.
Q6: What after-sales support do you provide for the weighing filling machine?
We provide one-year global free warranty, lifelong free technical consultation and remote debugging service. Overseas customers can enjoy door-to-door installation, equipment commissioning and operator professional training. We have global spare parts inventory to ensure rapid after-sales response and long-term stable operation of customer equipment.
8. CTA Call to Action
If you are troubled by inaccurate filling, high defective rate and limited material adaptability of traditional filling equipment, our automatic weighing filling machine is your optimal solution for high-precision industrial packaging. With mature gravimetric filling technology, stable operating performance and wide industry adaptability, our equipment has been exported to more than 60 countries and regions, helping thousands of manufacturing enterprises reduce production costs and improve product competitiveness. Whether you need standard equipment or customized non-standard production lines, our professional technical team can provide one-stop tailored packaging solutions according to your material characteristics, filling weight requirements and factory output plans. Contact us now to get a free detailed quotation, parameter manual and customized production scheme!
